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Re: Sticky the Rally Car

Posted: Sat Apr 05, 2014 12:06 am
by Chud
Great build for sure, will look the nuts and that gearbox will sound ace. 8-)

Re: Sticky the Rally Car

Posted: Sun Apr 06, 2014 4:52 am
by re japi
Looks awesome!!! W(p

Re: Sticky the Rally Car

Posted: Tue Apr 08, 2014 9:24 pm
by Hobbawobba
Mean bro. Looks very time consuming though aye! :lol:

Re: Sticky the Rally Car

Posted: Sat Apr 12, 2014 7:32 pm
by DB RX63
Thanks for all your positive comments guy's, it is hard work and slow going, but then like the rest (most) of you, I am not a trained mechanic (far from it!) and I only get weekends to work on the car. But I am pleased with ho it is going.

Re: Sticky the Rally Car

Posted: Sat Apr 12, 2014 7:39 pm
by DB RX63
Ho ? what ho ?, how !

Anyway, a bit more progress.

I need to trial fit the engine and gearbox to fabricate new gearbox mounts, the T9 box mount is a little further back than the RX7 box, so I will no doubt have to fabricate new mounts.

But first I need to change the clutch plates. The Ford gearbox has a different size of input shaft and the ford splines wont mate with the RX7 clutch plates. So I have to change the clutch plates to a 7"1/4 disc with ford splines.

These are the new discs

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And the twinplate cover :

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Mazda discs insitu:

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Re: Sticky the Rally Car

Posted: Sat Apr 12, 2014 7:44 pm
by DB RX63
Ok, so now all I need to do is use an old Ford input shaft (the best way, rather than a universal tool) to make sure that the discs are all aligned for when I fit the gearbox.

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Once that's all tightened up, then on with the gearbox.

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Ready for test fit.

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Re: Sticky the Rally Car

Posted: Thu May 29, 2014 1:28 am
by m swann
April 12 .....May 28th update required :)

Re: Sticky the Rally Car

Posted: Wed Aug 13, 2014 7:44 pm
by DB RX63
Time for an update methinks, though I have been waiting for a milestone to make it worthwhile, but I have made some good progress, so here goes. I had a big parcel turn up from Mr Foley.

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Re: Sticky the Rally Car

Posted: Wed Aug 13, 2014 7:50 pm
by DB RX63
The box contained the two rear spoilers which Fintan had had made from a mould from his own FB Rally Car. Such a gent and I am so grateful to him.

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Once I had fiddled around a bit with the mounting bolts I finally got the spoiler on the car:

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Happy with that I took the spoiler off for painting and fitting finally later. The two small original spoiler fitting holes will get filled and painted.

Re: Sticky the Rally Car

Posted: Wed Aug 13, 2014 8:00 pm
by Lucky
That's proper old-skool rally spec right there 8-) Very cool!