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Re: KIMI - Series 2/3 Hybrid

Posted: Thu Apr 03, 2025 4:54 pm
by Casey
Wheelarch before:
Before work 2.JPG
Before work 2.JPG (214.8 KiB) Viewed 5838 times
Before work 6.JPG
Before work 6.JPG (277.35 KiB) Viewed 5838 times

Derusting:
Initail prep 3.JPG
Initail prep 3.JPG (284.16 KiB) Viewed 5838 times
Initail prep 4.JPG
Initail prep 4.JPG (229.06 KiB) Viewed 5838 times
Initail prep 5.JPG
Initail prep 5.JPG (261.25 KiB) Viewed 5838 times
Initail prep 14.JPG
Initail prep 14.JPG (252.97 KiB) Viewed 5838 times


POR15 pre-treatment (de-grease and acid etch):
Final acid etch 2.JPG
Final acid etch 2.JPG (207.36 KiB) Viewed 5838 times
Final acid etch 3.JPG
Final acid etch 3.JPG (235.06 KiB) Viewed 5838 times
Final acid etch 6.JPG
Final acid etch 6.JPG (203.21 KiB) Viewed 5838 times
Final acid etch 8.JPG
Final acid etch 8.JPG (219.36 KiB) Viewed 5838 times

Re: KIMI - Series 2/3 Hybrid

Posted: Thu Apr 03, 2025 4:56 pm
by Casey
POR15 applied
Offside wheel arch 021.JPG
Offside wheel arch 021.JPG (141.64 KiB) Viewed 5838 times
Offside wheel arch 024.JPG
Offside wheel arch 024.JPG (154.58 KiB) Viewed 5838 times
Offside wheel arch 025.JPG
Offside wheel arch 025.JPG (185.14 KiB) Viewed 5838 times
Offside wheel arch 028.JPG
Offside wheel arch 028.JPG (160.09 KiB) Viewed 5838 times
Offside wheel arch 029.JPG
Offside wheel arch 029.JPG (169.75 KiB) Viewed 5838 times
Offside wheel arch 031.JPG
Offside wheel arch 031.JPG (203.02 KiB) Viewed 5838 times

Re: KIMI - Series 2/3 Hybrid

Posted: Thu Apr 03, 2025 5:03 pm
by Casey
Rear Axle and Diff:
IMAG0462.jpg
IMAG0462.jpg (222.44 KiB) Viewed 5837 times
IMAG0459.jpg
IMAG0459.jpg (235.26 KiB) Viewed 5837 times
2014-06-13 11.46.16.jpg
2014-06-13 11.46.16.jpg (222.31 KiB) Viewed 5837 times
2014-06-13 19.55.01.jpg
2014-06-13 19.55.01.jpg (193.12 KiB) Viewed 5837 times
2014-06-13 19.55.39.jpg
2014-06-13 19.55.39.jpg (232.87 KiB) Viewed 5837 times
DSC_0282.JPG
DSC_0282.JPG (334.8 KiB) Viewed 5837 times
2017-01-09 14.08.29.jpg
2017-01-09 14.08.29.jpg (510.9 KiB) Viewed 5837 times

Re: KIMI - Series 2/3 Hybrid

Posted: Thu Apr 03, 2025 5:10 pm
by Casey
Suspension arms.

Before :shock :o :o
Rear Bush Before.jpg
Rear Bush Before.jpg (81.06 KiB) Viewed 5836 times
WIP:
DSC_0090.JPG
DSC_0090.JPG (190.5 KiB) Viewed 5836 times
DSC_0284.JPG
DSC_0284.JPG (174.5 KiB) Viewed 5836 times
DSC_0285.JPG
DSC_0285.JPG (292.59 KiB) Viewed 5836 times

Re: KIMI - Series 2/3 Hybrid

Posted: Thu Apr 03, 2025 5:15 pm
by Casey
Suspension bolts re-plated using a "Gateros" kit. These were the first few I did, not perfect, but I got better at the process with the later bolts.
2015-01-09 15.29.37.jpg
2015-01-09 15.29.37.jpg (208.49 KiB) Viewed 5835 times
2015-01-09 15.31.27.jpg
2015-01-09 15.31.27.jpg (156.73 KiB) Viewed 5835 times

Re: KIMI - Series 2/3 Hybrid

Posted: Thu Apr 03, 2025 5:22 pm
by Casey
Rear brake calipers:

One before:
DSC_0027 (2).JPG
DSC_0027 (2).JPG (235.15 KiB) Viewed 5833 times
After Bigred refurb:
DSC_0005.JPG
DSC_0005.JPG (188.52 KiB) Viewed 5833 times

Re: KIMI - Series 2/3 Hybrid

Posted: Thu Apr 03, 2025 10:29 pm
by Porters2
s(c)
Looking bloody brilliant Malcolm 👍

Re: KIMI - Series 2/3 Hybrid

Posted: Fri Apr 04, 2025 7:14 pm
by Hobbawobba
Far out bro. That is all looking sweeeeeeeet!

Re: KIMI - Series 2/3 Hybrid

Posted: Sat Apr 05, 2025 3:48 pm
by Threesevens
Good work Malcolm :thumbup:

Re: KIMI - Series 2/3 Hybrid

Posted: Mon Apr 07, 2025 6:40 pm
by Casey
Thanks guys!

The rear brake stone guards were in a bit of a state, with missing bits and holes. I'm not too proud of the bodge I have made to make them at least functional, but at least they are not easily visible and will do the job.

Before:
2017-04-07 16.57.45.jpg
2017-04-07 16.57.45.jpg (629.59 KiB) Viewed 1565 times
Aluminium plate cut to size:
2017-08-22 17.15.23.jpg
2017-08-22 17.15.23.jpg (486.03 KiB) Viewed 1565 times
Replacement parts made. Ali shield pop-rivetted on, stainless steel strip curved around edge, POR 15 and sealant applied:
2020-05-18 19.20.19-1.jpg
2020-05-18 19.20.19-1.jpg (168.84 KiB) Viewed 1565 times
Mounted back on the axle:
2019-04-19 13.50.10.jpg
2019-04-19 13.50.10.jpg (242.84 KiB) Viewed 1565 times
New brake lines installed:
2019-04-20 15.11.35.jpg
2019-04-20 15.11.35.jpg (289.93 KiB) Viewed 1565 times