KIMI - Series 2/3 Hybrid

[Casey]

Wheelarch before:

Before work 2.JPG (214.8 KiB) Viewed 5834 times

Before work 6.JPG (277.35 KiB) Viewed 5834 times

Derusting:

Initail prep 3.JPG (284.16 KiB) Viewed 5834 times

Initail prep 4.JPG (229.06 KiB) Viewed 5834 times

Initail prep 5.JPG (261.25 KiB) Viewed 5834 times

Initail prep 14.JPG (252.97 KiB) Viewed 5834 times

POR15 pre-treatment (de-grease and acid etch):

Final acid etch 2.JPG (207.36 KiB) Viewed 5834 times

Final acid etch 3.JPG (235.06 KiB) Viewed 5834 times

Final acid etch 6.JPG (203.21 KiB) Viewed 5834 times

Final acid etch 8.JPG (219.36 KiB) Viewed 5834 times

[Casey]

POR15 applied

Offside wheel arch 021.JPG (141.64 KiB) Viewed 5834 times

Offside wheel arch 024.JPG (154.58 KiB) Viewed 5834 times

Offside wheel arch 025.JPG (185.14 KiB) Viewed 5834 times

Offside wheel arch 028.JPG (160.09 KiB) Viewed 5834 times

Offside wheel arch 029.JPG (169.75 KiB) Viewed 5834 times

Offside wheel arch 031.JPG (203.02 KiB) Viewed 5834 times

[Casey]

Rear Axle and Diff:

IMAG0462.jpg (222.44 KiB) Viewed 5833 times

IMAG0459.jpg (235.26 KiB) Viewed 5833 times

2014-06-13 11.46.16.jpg (222.31 KiB) Viewed 5833 times

2014-06-13 19.55.01.jpg (193.12 KiB) Viewed 5833 times

2014-06-13 19.55.39.jpg (232.87 KiB) Viewed 5833 times

DSC_0282.JPG (334.8 KiB) Viewed 5833 times

2017-01-09 14.08.29.jpg (510.9 KiB) Viewed 5833 times

[Casey]

Suspension arms.

Before :shock

Rear Bush Before.jpg (81.06 KiB) Viewed 5832 times

WIP:

DSC_0090.JPG (190.5 KiB) Viewed 5832 times

DSC_0284.JPG (174.5 KiB) Viewed 5832 times

DSC_0285.JPG (292.59 KiB) Viewed 5832 times

[Casey]

Suspension bolts re-plated using a "Gateros" kit. These were the first few I did, not perfect, but I got better at the process with the later bolts.

2015-01-09 15.29.37.jpg (208.49 KiB) Viewed 5831 times

2015-01-09 15.31.27.jpg (156.73 KiB) Viewed 5831 times

[Casey]

Rear brake calipers:

One before:

DSC_0027 (2).JPG (235.15 KiB) Viewed 5829 times

After Bigred refurb:

DSC_0005.JPG (188.52 KiB) Viewed 5829 times

[Porters2]

Looking bloody brilliant Malcolm

[Hobbawobba]

Far out bro. That is all looking sweeeeeeeet!

[Threesevens]

Good work Malcolm

[Casey]

Thanks guys!

The rear brake stone guards were in a bit of a state, with missing bits and holes. I'm not too proud of the bodge I have made to make them at least functional, but at least they are not easily visible and will do the job.

Before:

2017-04-07 16.57.45.jpg (629.59 KiB) Viewed 1561 times

Aluminium plate cut to size:

2017-08-22 17.15.23.jpg (486.03 KiB) Viewed 1561 times

Replacement parts made. Ali shield pop-rivetted on, stainless steel strip curved around edge, POR 15 and sealant applied:

2020-05-18 19.20.19-1.jpg (168.84 KiB) Viewed 1561 times

Mounted back on the axle:

2019-04-19 13.50.10.jpg (242.84 KiB) Viewed 1561 times

New brake lines installed:

2019-04-20 15.11.35.jpg (289.93 KiB) Viewed 1561 times