Sticky the Rally Car

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Re: Sticky the Rally Car

Post by Chud »

Great build for sure, will look the nuts and that gearbox will sound ace. 8-)
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Re: Sticky the Rally Car

Post by re japi »

Looks awesome!!! W(p
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Re: Sticky the Rally Car

Post by Hobbawobba »

Mean bro. Looks very time consuming though aye! :lol:
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Re: Sticky the Rally Car

Post by DB RX63 »

Thanks for all your positive comments guy's, it is hard work and slow going, but then like the rest (most) of you, I am not a trained mechanic (far from it!) and I only get weekends to work on the car. But I am pleased with ho it is going.
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S3 Rally Car (Done - Motorsport UK Passport issued !)
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Re: Sticky the Rally Car

Post by DB RX63 »

Ho ? what ho ?, how !

Anyway, a bit more progress.

I need to trial fit the engine and gearbox to fabricate new gearbox mounts, the T9 box mount is a little further back than the RX7 box, so I will no doubt have to fabricate new mounts.

But first I need to change the clutch plates. The Ford gearbox has a different size of input shaft and the ford splines wont mate with the RX7 clutch plates. So I have to change the clutch plates to a 7"1/4 disc with ford splines.

These are the new discs

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And the twinplate cover :

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Mazda discs insitu:

Image
Met Blue Series 2 Elford Turbo
S3 Rally Car (Done - Motorsport UK Passport issued !)
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Re: Sticky the Rally Car

Post by DB RX63 »

Ok, so now all I need to do is use an old Ford input shaft (the best way, rather than a universal tool) to make sure that the discs are all aligned for when I fit the gearbox.

Image

Once that's all tightened up, then on with the gearbox.

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Ready for test fit.

Image
Met Blue Series 2 Elford Turbo
S3 Rally Car (Done - Motorsport UK Passport issued !)
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Re: Sticky the Rally Car

Post by m swann »

April 12 .....May 28th update required :)
When in doubt....hit the gas.
22 7's in the yard makes me a collector...not a redneck.
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Re: Sticky the Rally Car

Post by DB RX63 »

Time for an update methinks, though I have been waiting for a milestone to make it worthwhile, but I have made some good progress, so here goes. I had a big parcel turn up from Mr Foley.

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Met Blue Series 2 Elford Turbo
S3 Rally Car (Done - Motorsport UK Passport issued !)
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Re: Sticky the Rally Car

Post by DB RX63 »

The box contained the two rear spoilers which Fintan had had made from a mould from his own FB Rally Car. Such a gent and I am so grateful to him.

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Once I had fiddled around a bit with the mounting bolts I finally got the spoiler on the car:

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Happy with that I took the spoiler off for painting and fitting finally later. The two small original spoiler fitting holes will get filled and painted.
Met Blue Series 2 Elford Turbo
S3 Rally Car (Done - Motorsport UK Passport issued !)
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Re: Sticky the Rally Car

Post by Lucky »

That's proper old-skool rally spec right there 8-) Very cool!
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